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Project 3.3: Sany Heavy Machine Cab Painting Project

Project Overview

  • Client
    Sany Heavy
  • Location
    Kunshan, Jiangsu
  • Year Completed
    2019
  • Industries
    General Industry
  • Brands
    ABB
  • Categories
    Painting
  • Solution
    Greenfield

Project Highlights

  • The Sany Heavy Machine cab painting line was upgraded to use the original two ABB IRB5400-12 painting robots for high-pressure electrostatic painting with two-component water-based paint.

  • The system utilizes a double-chain skid conveying method for continuous painting, with a production capacity of 13 Jobs Per Hour (JPH) and an annual output of approximately 65,000 heavy locomotive cabs.

  • Construction and mass production were completed in 2019.



Scope of Delivery

  •  Painting Robots:

  •  Upgraded and used two ABB IRB5400-12 painting robots

  •  Atomizers:

  •  Installed two IRB1000-EXT atomizers

  •  Precision Proportioning System:

  •  Installed one GRACO precision proportioning system

  •  Paint Supply System:

  •  Installed one GRACO paint supply system

  •  Paint Room:

  •  Installed one paint room with constant temperature and humidity control