Project 1.5: Changzhou Ideal X04 Automatic Wax Injection Project
Project Overview
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ClientNeo
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LocationChangzhou, Jiangsu
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Year Completed2023
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IndustriesAuto OEM
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BrandsABB,Fanuc,Yaskawa
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CategoriesPainting,Sealing,Waxing
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SolutionGreenfield,Upgrading,Programming,Spare Part
Project Highlights
In 2023, the manual wax injection station of the X04 painting workshop in the North District of Ideal Automobile's Changzhou Base was upgraded to a robot automatic wax injection station.
The upgraded system achieved a gross beat of 48 Jobs Per Hour (JPH) upon completion.
Main work included the installation of a new automatic wax injection robot station (utilizing the existing M20iA/12L robot), implementation of a new 3D visual positioning system, wax supply pipeline process modifications, station and transportation upgrades, steel structure reinforcements, and the installation of a spare parts robot (M20iA/12L).
Scope of Delivery
• Robot:
Installed four M20iA/12L robots (utilized existing robots)
• 3D Vision Camera:
Installed four 3D vision cameras
• Customized Spray Gun and Nozzle:
Installed four customized spray guns and nozzles
• Electrical Control System:
Installed one electrical control system