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Project 1.1:BAIC New Energy Miyun Plant Upgrade Project

Project Overview

  • Client
    BAIC
  • Location
    Miyun, Beijing
  • Year Completed
    2023
  • Industries
    Auto OEM
  • Brands
    Fanuc,Yaskawa
  • Categories
    Painting,Sealing
  • Solution
    Upgrading

Project Highlights

  • The project involved an extensive transformation of the existing production infrastructure at BAIC New Energy's Miyun Base, focusing on modernizing and enhancing the overall capabilities of the painting lines.

  • Converted the original half-automated painting line into a fully automated interior and exterior painting line, significantly improving efficiency, consistency, and throughput.

  • Restored UBS and UBC stations, added new LASD robot workstations, and introduced and debugged new car models, ensuring smooth integration of the new models into the production process.

  • Installed a set of ion wind equipment to enhance production efficiency by reducing contamination and improving the overall quality of the painted surfaces.

  • Project challenges included compliance with stringent environmental standards, maintaining production capacity during upgrades, and integrating new robotic technologies while ensuring minimal disruption to ongoing operations. The project also required careful coordination to meet regulatory requirements and optimize production workflows.

Scope of Delivery

  • B1 Exterior Painting Station:

    Retained four Yaskawa EPX-2700E spraying robots and replaced all process equipment, upgrading the equipment to ensure better performance and alignment with the latest standards.

  • B2 Interior Painting Station:

    Retained six Fanuc P250s, four P20s, and two P25s, with all associated process equipment upgraded or replaced to match the new requirements.

  • B2 Exterior Painting Station

    Retained eight Yaskawa EPX-2700 spraying robots and replaced all process equipment, providing a boost in efficiency and overall reliability.

  • Clearcoat Interior Painting Station:

    Retained four Fanuc P250s, four P20s, and two P25s, with replacement of all process equipment to ensure compatibility with the latest technology and improved coating quality.

  • Clearcoat Exterior Painting Station:

    Retained eight Fanuc P250 spraying robots and replaced all process equipment, allowing for a more consistent and higher-quality finish.

  • Replaced 30 SAMES PPH 707 atomizers to improve the precision of the painting process, reduce waste, and ensure a superior surface finish.