5.3.3 What you need to know before designing a painting booth?

General Overview

1. Project Objective

○ What are your primary goals for upgrading the painting booth? (e.g., improving quality, increasing capacity, compliance with regulations)

○ Are you looking for an upgrade in both interior painting and sealing, or specific to one area?

 

Booth Details

2. Booth Dimensions

○ What are the current dimensions of the painting booth? (Length, Width, Height)

○ Are these dimensions fixed, or are you considering expanding or reducing the booth size?

 

3. Robot Setup

○ How many robots are currently in use within the painting booth?

○ Are there plans to add more robots with the upgrade?

○ What robot models are you currently using, and would you be open to switching brands or upgrading to newer models?

 

4. Control System

○ What control system is currently in place (PLC, IPS, etc.)?

○ Would you be interested in upgrading or changing the control system to improve efficiency?

 

5. Spray Equipment

○ What types of spray equipment are being used (e.g., atomizers, air spray guns)?

○ Are you facing any limitations with the current equipment in terms of paint application quality?

 

Production & Performance

6. Jobs Per Hour (JPH)

○ What is your current JPH (Jobs Per Hour) rate?

○ What is your target JPH after the upgrade?

 

7. Capacity and Production Goals

○ What is your current daily or annual production capacity?

○ Do you plan to increase the capacity with this upgrade? If so, by how much?

 

8. Shifts and Production Schedule

○ How many shifts do you currently operate?

○ Will this upgrade affect the number of production shifts or work hours?

 

9. Annual Production Target

○ What is your annual production target (units/year)?

○ Do you have any plans to scale production beyond the current target?

 

Paint System

10. Paint Types

○ What types of paint are you currently using in each station (Primer, Base Coat, Clear Coat)?

○ Are you using 1K or 2K paint systems, and would you be interested in upgrading to a more advanced system?

 

11. Stations and Sealing

○ How many primer, base coat, and clear coat stations do you currently have?

○ Are you looking to add or upgrade sealing stations (UBS, UBC, LASD)?

 

Environmental and Regulatory Compliance

12. Environmental Regulations

○ Are there specific environmental regulations or compliance goals that this upgrade needs to meet?

○ Are you facing any challenges with emissions control or solvent usage in your current setup?

 

Future-Proofing

13. Automation and Industry 4.0

○ Are you interested in integrating more automation or data-driven systems (e.g., predictive maintenance, real-time monitoring) in the upgraded booth?

 

These questions will help you gather detailed information, offering JetGlow's expertise in system integration and addressing the client's specific needs in both painting and sealing upgrades.